Shandong Xinxu Group Corporation Ltd
Paste Filling System

Paste Filling System

This Machine With PLC & HMI Core Controlling Which Is Used For Fully Automatic Paste Mixing During The Lead Acid Battery Production, Could Automatic Complete Lead Oxide Feeding, Weighting, Acid & Water Weighting, Acid & Water Weighting and Paste Mixing. 485 Communication Used Between Control System And Weighting Gauge Which Could Monitor In Actual Time.

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Description

Introduction

The Paste Filling System have a color touch screen control system, driven by three servo motors, which has the characteristics of convenient operation, high stability and high packaging efficiency. Secondly, we also have the function of positioning and stopping, with the performance of non-stick knife and no waste of film. More importantly, we have high-sensitivity photoelectric eye color mark tracking, mathematically input sealing position, so that the sealing position is more accurate. Finally, our products are cheap and of high quality, which are deeply loved by customers.

 

Feature

The Paste Filling System add garbage collection devices to make the packaging more aesthetically pleasing. Compared with the traditional folding film packaging machine, we can save about 20%-30% of the material. Secondly, our products have motor brake control, and the equipment is responsive. More importantly, our heat shrinking furnace has a high-efficiency dual-temperature zone, efficient hot air circulation, automatic temperature control, and ensures shrinkage quality. And we have motor brake control, the equipment is responsive. Finally, our products can automatically control the temperature to ensure shrinkage quality.

 

Technical Parameters

Production Capacity: 1000KG/Shift; Oxide Weighting Accuracy:<0.1%

Acid Weighting Accuracy:<0.15%; Water Weighting Accuracy:<0.15%

Paste Mixing Time: 20~45min/T; Paste Output Temp.<50℃

 

Package List (FOUR MACHINES)

No.

Name

Qty

Remarks

1

Main Machine System

1 set

● Cooling Water Pipe Around The Main Machine Tank And Bottom.

● Stainless Steel Used For Main Main Tank & Paste Blade

● Main Machine Soft Start

2

Water, Oxide Weighting System

1 set

● Water, Acid And Oxide Will Be Metered Independently By Highly Accuracy Metering System Which Controlled By PLC Operation For Auto Oxide Feeding, Weighting, Oxide Output, HMI Could Set The Weighting Parameters Beforehand.

● Acid And Water Measuring Tank Has Calibration Mark, Transparent Material

3

Paste Storage System

1 set

● 1 pc Fixing Paste Collection Silo

4

Electrical Control System

1 set

● Siemens S7-1200

● Fully automatic operation, monitor in actual time, when unusual technical parameters and operation fault happens, machine will alarm and shows the reason and solution.

● Environmental friendly fans controlled by PLC.

5

Cables

1 set

● Electrical Control System To Machine.

6

Cable Supporter

1 set

 

7

Paste Mixer Steel Platform

1 set

● Buyer Should Manufacture As Per Drawings Which supplied By The Manufacturer.

8

Environmental Friendly Device, Moisture Dust Exhauster.

1 set

● The Offgas Density Could Meet The National Standard After Treated By Moisture Dust Exhauster.

● One set moisture dust exhauster include: 2pcs PP towers, 1pcs spray pump, 1pcs invert fans and the pipes between moisture exhauster and main machine.

 

Paste Mixer Installation, Pipe Connection And Cable Connection

No.

Description

Duty

REMARKS

 

BU

MA

     

1

Main Power To Machine Control Panel

   

2

Cooling Tower To Machine Cooling Water Input

   

3

Machine Cooling Water Output To Recycled Tank

   

4

Main Machine Installation

 

With BU Support

5

Cable Connections Of The Machine

 

With BU Support

6

Compressed Air Pipe To "T" Connection

   

7

Acid And Water Pipe To Machine Connector

   

8

Lead Oxide Pipe To Machine Connector

 

With BU Support

9

Signal Connection Between Paste Mixer And Lead Oxide Device

 

 

10

Foundation

 

MA supply drawings

11

Commissioning

 

With BU Support

 

Packing List And Supply

No.

Part

Supplier

Usage

1

Main Motor

China

Main Machine

2

Reduction Box

China

Main Machine

3

PLC

Siemens

Control Part

4

HMI

Siemens

Control Part

5

Acid Valve

Japan

Acid Control Part

6

Weighting Sensor

China

Acid, Water, Oxide Weighting

 

Inspection Standard And Other Items

1. How To Inspect: MA & BU should both join, The Machine Should Running Continuously for ONE month, Every Performance Should Reach The Inspection Standards.

2. After Installation and Commissioning Finished, BU could use professional device to check data and confirm that the machine could satisfy the production and technical requirements of BU.

3. Quality Guarantee: The Warranty Time for main machine is ONE year, for Anti-Acid Parts THREE years, The Warranty Time Started From Inspection Date. In Normal Working Conditions, If Materials, Key Parts And Installation Quality Problems Cause The Machine Faults, MA will in charge of the maintaining, repairing or replacing free of charge.

4. Happens, MA should Be In BU plant Within 24hrs.

5. When The Machine Reach BU place, BU should estimate the machine first then installing/commissioning OR trial running.

 

Quality Guarantee AND Services

1. MA supply Operation Manual, Electrical Drawings And Key Parts List (with Introductions), Qualified Certification.

2. Warranty Time ONE year, repair for life time.

 

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