Waterbath Formation System
Waterbath Formation System Application: Automotive Battery Formation
Description
This waterbath formation system is suitable for water bath of all types of lead-acid batteries. It can realize full automatic water bath while ensuring the correct alignment of the battery compartment, and can also cool the battery during the charging process to reduce the labor force and charging time required in the operation process. In addition, the system is also equipped with a water filling and unloading system, which can provide uniform water temperature and automatically control the water level of different types of batteries. It has been carefully designed and optimized to ensure low failure rate and high reliability.
Features
This water bath formation system has a sensitive operating system, which fills the bath to a set level and continuously supplies circulating water to the bath according to the temperature of the bath to provide stable water bath operation. In addition, its water level control can be completed by manual fixture, or can be automatically controlled by PLC program according to user's actual use requirements. In addition, the machine is equipped with sealing protection technology, which allows the bath to expand and shrink slightly without damaging the battery seal.
Specification
Waterbath Formation System Overall Size | Tank Size: 13m*1.78m Height from conveyor to tank top is 250mm; Height from ground to conveyor top is 750±30mm; |
Tank Bearing Loading | Static Load ≥ 8 tons (Machine weight excluded) |
Frame Material | SS316L |
Tank Material | PVC Bottom Plate Thickness: 25mm; Side Plate Thickness: 15mm; Venting Tube Cover Material: PVC; Monitor Window: Transparent PVC, 5mm; |
Waterbath Formation System Tank Color | Grey |
Conveyor Speed | 3-6m/min, Frequency Control |
Utility Requirement | Power: 380V, 50Hz, ≤3Kw |
Waterbath Formation System Composition | Frame, Tank, Motive Conveyor, Monitor Window, Venting Tube, Pipeline and Control System |
Operation | a. Open the door, automatically load the battery on conveyor, start the conveyor to move the battery to proper position, stop the conveyor; b. Repeat operation a until the tank is full of battery; c. Close the door, switch on water-inlet valve; d. Connect the charging cable and start the formation process; e. After formation, switch on water-outlet valve, start the conveyor to unload the battery. |
Performance Feature | a. The conveyor is made of acid-resistant and wear-resistant high-strength reinforced plastic; b. Water level is adjustable, 110-210mm; c. Each side of tank has 3 nos Auto water-inlet tubes, 4nos overflow tubes, 2nos water-exhausting tubes (manual operation); All water pipelines are made of UPVC material. All pipe joints shall be impermeable. Cooling water will not be sprayed during water flow. Water-inlet and Outlet joint are reserved on tank. The customer should be responsible to connect the outside Water-Inlet & Outlet. (Water inlet joint overall dimension is 40mm; Water Exhaust joint overall dimension is 90mm. d. Tank water temperature control: Each tank is designed with 1no temperature probe fixed in tank middle. If water temperature is higher than setting to fill the cooling water automatically. e. All frame are made of SS316L. f. Venting tube joint: Ø200; Joint quantity should be confirmed within one week after contract signature. g. Gate Sealing: SS316L+PVC Plate, sealed by acid resistant silica strip and locked by Stainless Steel clasp door lock. The door is turned outward and easy to remove. h. The monitor plate is made of 5mm transparent plate with acid proof folder. Hatchback mode. i. All drive shafts and bearings are made of SS316. j. Control System and PLC: INOVANCE PLC and Variable frequency soft start to ensure the conveyor start smoothly with heavy load. Each tank is designed with separate control system. k. Level Control: Each tank is equipped with 1 no level sensor. If the water level over setting, water-inlet stops. |
Hot Tags: waterbath formation system, China waterbath formation system manufacturers, suppliers, factory, Plate Making Equipment, Battery Formation Equipment, Acid Recirculation System, Lead Acid Battery Charge and Discharge Rectifier, Waterbath Formation System, Lead Powder Making Equipment
