Short Circuit Testing Machine
The short circuit testing machine is designed based on the requirements of various battery short-circuit test standards. According to the standard requirements, the short-circuit device must meet the internal resistance range ≤ 5m Ω, so as to obtain the maximum short-circuit current required by the test; In addition, the circuit design of the short-circuit device must also be able to withstand the impact of high current. Therefore, we have selected industrial grade DC electromagnetic contactor, all copper terminal and internal copper plate diversion. The wide and thick copper plate can effectively improve the heat dissipation effect, make the high current short-circuit device safer, effectively reduce the loss of test equipment and ensure the accuracy of test data.
Product Description
This short circuit testing machine provides a unique method to detect the assembly-level insulation defects of lead-acid batteries, as well as the loss and damage of partitions. It is very easy to adjust when using because its battery can be positioned, clamped, tested and released in full automatic sequence. In addition, this machine can also help identify defective welds and automatically alarm when defects are detected, thus effectively improving the smoothness and efficiency of the whole operation. This beautiful machine has a compact structure, so it won't take up a lot of space.
Product Features
This short circuit testing machine adopts PLC automatic control system, which can automatically record the changes of battery voltage, current and surface temperature, and sensitively detect various data. At the same time, it is designed according to the requirements of various battery short-circuit test standards, so it can well meet the internal resistance range of 80m2+20 or ≤ 10m2, obtain the maximum short-circuit current required for the test, and judge its safety through its phenomenon. The bottom of the machine is equipped with four pulleys to reduce the difficulty of handling and moving.
Testing Standard
GB 31241-2014 | Safety requirements for lithium ion batteries and battery packs for portable electronic products |
MT/T 1051-2007 | Lithium ion battery for miner's lamp |
SJ/T 11169-1998 (UL1642: 1995) | Safety standard for household and commercial batteries |
YD 1268-2003 | Safety requirements and test methods of lithium battery and charger for mobile communication handset |
GB/T 19521.11-2005 | Safety code for inspection of dangerous characteristics of dangerous goods of lithium battery pack |
GB/T 18287-2013 | General specification for lithium ion batteries for cellular phones |
SJ/T 11170-1998 | Safety standard for household and commercial batteries |
UN 38.3 | Recommendations on the transport of dangerous goods - Manual of tests and standards, Part III, section 38.3 |
UL 1642 | Lithium battery standard |
UL 2054 | Household and commercial batteries |
IEC62133-2012 | Batteries and batteries containing alkaline or non acidic electrolyte - Safety requirements for sealed batteries for portable equipment |
GB/T 8897.4-2008 (IEC 60086-4: 2007) | Primary batteries - Part 4: Safety requirements for lithium batteries |
YDB 032 — 2009 | Backup lithium ion battery pack for communication |
YD/T 2344.1 — 2011 | Lithium iron phosphate battery pack for communication Part 1: integrated battery pack |
GB/T 21966-2008 (IEC 62281: 2004) | Safety requirements for lithium primary batteries and batteries in transportation |
Technical Parameters
Control Mode | PLC touch screen control system (with remote controller) |
Voltage | 0-100V |
Short Circuit Current | 0-1000A |
Temperature control box | Normal temperature ~ 150 ℃ |
Battery surface temp acquisition | Temperature sensor: - 20 ℃ ~ 130 ℃ thermocouple |
Temperature control accuracy | 0.1 ℃ |
Temperature uniformity | ± 1 ℃ |
Temp control explosion-proof box test space | 500x500x500mm (customizable) |
Working voltage | AC 220V 50Hz ~ 60Hz |
Impulse voltage | AC 1kV / 1.2-50 μ S (peak value) 1min |
DC response time | ≤ 5 μ s |
Internal resistance of the device | 80 ± 20m Ω (load current 400A) |
Action time | pull in time / release time ≯ 30ms |
Action characteristics | Cold pull-in voltage ≯ 66% Us |
Cold release voltage | ≯ 30% Us, ≮ 5% Us |
Exhaust fan | 100mm diameter smoke exhaust pipe extends out at the rear |
Air supply outlet | There are two air supply outlets with a diameter of 50mm on the left side of the box (which can also be used to measure voltage, etc.) |
Window size | 300 x 300mm, 20mm thick tempered explosion-proof glass. A movable stainless explosion-proof steel wire mesh is installed in front of the glass to increase safety performance and facilitate extraction and cleaning. |
Power supply | AC220V, 50 / 60Hz |
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